Design and analysis of single plate clutch pdf download

The figure 4 shows that the minimum factor of safety for the clutch plate is greater than 10. Cone clutch design, advantages and disadvantages mecholic. Some manufacturers include the release bearing as part of the clutch release mechanism. Design and analysis of single plate clutch clutch friction scribd. Design and analysis of diaphragm spring of a single plate dry clutch ijste volume 2 issue 12 007 iii. Design and analysis of clutch plate for automatic single plate clutch. There are springs depending upon design arranged circumferentially, which provide axial force to keep the clutch in engaged position. Mould design for clutch housing parts using a casting. The figure 4 shows the distribution of factor of safety stress tool over the clutch plate. The single plate clutch is modelled using creo parametric 2. Design and structural analysis of single plate friction clutch. Analysis of single plate clutch 23 applying loads on single plate clutch applied pressures on single plate clutch analysis of single plate clutch.

Mainly it consists of a clutch plate with both side friction lining and some other parts which helps in the proper functioning of a clutch like flywheel, pressure plate, thrust bearing, hub, springs and input mechanism for. A much more power type of clutch is the single plate clutch as shown in which a single flat circular plate is gripped between the inside face of the flywheel and a clamping plate which is made to grip the clutch plate by means of clamping levers actuated by strong spring. Page optimal design of a single plate clutch friction. Low cost final year mechanical engineering projects for. Pdf design and analysis of an automotive single plate clutch. Design and analysis of single plate clutch clutch friction.

Clamp load calculation the axial force required for transmitting the torque is known as. Most light vehicles use a singleplate clutch to transmit torque from the engine to the transmission input shaft. Clutch clamp load, diaphragm spring, dry clutch, single plate clutch. The modelling of clutch plate is done in solidworks software and the analysis is done in ansys software and the results of the three variants are compared. Pdf design and analysis of clutch plate for automatic single. Design and structural analysis of single plate friction clutch abstract in design of the friction clutches of automobiles, knowledge on the thermoelasticity a property is very informative in the initial design stage. Phase 1 dynamic analysis of single plate clutch using different frict. A much more power type of clutch is the singleplate clutch as shown in which a single flat circular plate is gripped between the inside face of the flywheel and a clamping plate which is made to grip the clutch plate by means of clamping levers actuated by strong spring. Clutch multiplate files 3d cad model library grabcad. Design optimization of a kevlar 29 single disk friction clutch plate based on static analysis using ansys abhijit devaraj department of mechanical engineering, bms college of engineering, bangalore, india. Multiplate clutches see much use in drag racing, which requires the best acceleration. Structural and thermal analysis of single plate clutch using cae tools saurabh pathak 1 ravikant 2 om parkash 3 1,2,3 department of mechanical and automation engineering.

Thermal analysis considers the reduction of heat generated between. It has only one clutch plate, mounted on the splines of the clutch shaft. Calculate the torque and power that can be transmitted without slipping using. The clutch is of the single plate type and both sides of the plate are effective. Since adopting these gating system designs in actual experiment would require too much cost and time, a casting simulation program was used instead. Clutch is one of the essential components in automobiles.

Advantages and disadvantages of cone clutch advantages. Design and finite element analysis of an automotive clutch assembly. Design and finite element analysis of an automotive clutch. Project report on design and analysis of electromagnetic clutch 2. Overload release clutch shigleys mechanical engineering design fig. Because the singlespring diaphragm is more effective. The inner and outer diameters are 30 and 150 mm respectively. Pdf design and fatigue analysis of a multi plate clutch. Single plate friction clutch the parts of a single plate clutch can be seen below. Structural analysis was done to obtain equivalent vonmisses stress and total. We have conducted, structural analysis by varying the friction surfaces material. The clutch design is unique, incorporating an independent camcage assembly installed alongside the offset ball cage. In this paper, we design a multi plate clutch by using empirical formulas.

Fluid plays an important role in this type of clutch so some of their properties are discussed. The clutch is intended for general starting of the automobile from rest, disconnecting the engine form the transmission in order to shift gears, and for avoiding the effect of large dynamic loads on the transmission which appear in transient conditions and on moving on different types of roads the frictionclutch design, besides allowing for the main requirements minimum clutch weight. Study the design aspects and function of wet type multi. For structural analysis hypermesh software is used. Gears may 2016 analysis of friction clutch plate using fea 83 between the placement of segments since indexing accuracy is important, the rotating apparatus 100 generally. A single plate clutch is consisting of various parts. A multiplate clutch must has three contact surfaces and transmits power at 1500 revmin. There are springs the number may vary, depending upon design arranged circumferentially. This work contains stress and thermal analysis of three different design variants of single plate friction clutch plate of the automobile tata super ace. In this thesis, the general introduction to the arrangement, design and some basic concept of multi plate wet type clutch. A clutch is a machine member used to connect the driving shaft to a driven shaft, so that the driven shaft may be started or stopped at will, without stopping the driving shaft. This work contains stress analysis of single plate clutch of the automobile, in which the stresses and forces developed in the clutch is tried to reduce with the help of software approach. Rathod 4 1,2mechanical, noble group of institution junagadh, 3m echanical, mgiter navasari 4 m echanical, dr.

Generally, it consists of the clutch pedal assembly, a mechanical linkage, cable, or hydraulic circuit, and the clutch fork. In order to determine the loss portions of the individual actuation components, as well as the dependence of these losses on temperature, the representation illustrated in figure 5 was used for the entire system analysis. Design modification and failure analysis of damper spring. A single plate is commonly used in cars and light vehicles. The 3d model of clutch plate was drafted using solid works software and analysis of the plate was done for static loading condition. The clutches are entirely selfcontained, and do not require additional bearing support. Nivas 6 to reduce the cost of clutch plate material without affecting the life and effectiveness of the clutch plate, we modify other material low carbon steel for clutch plate. A clutch is a mechanical device which engages and disengages power transmission especially. Design and analysis of clutch plate for automatic single. A clutch release mechanism allows the operator to operate the clutch. It has only one clutch plate which is mounted on the splines of the clutch shaft. For a given dimension, the torque transmitted by cone clutch is higher than that of a single plate clutch.

Experimental analyses of automatic single plate clutch in. It is relatively easy to design the last stages to be much more powerful than the first, in order to. Small axial force is required to keep the clutch engaged. The kk clutch consists of a standard metric ball bearing combined with cams. Clutches theory of machines engineering reference with. Design and analysis of diaphragm spring of a single plate. Analysis of single plate clutch asbestos material input parameters youngs modulus164. Analysis of conventional clutch model in order to identify the various stresses acting on the existing model, the process of analysis is done on the existing clutch model. The detail study of clutch and modeling of clutch is done in proe software and the analysis is to be done in ansys software. Pdf design and finite element analysis of an automotive. Structural analysis of the clutch was performed by using the finite element. A wet clutch is operated in an oil batch whereas a dry clutch does not use oil. Design and analysis of clutch plate using steel material en gjs400 15steel by b.

Each cad and any associated text, image or data is in no way sponsored by or affiliated with any company, organization or realworld item, product, or good it may purport to portray. Download pdf article of design and structural analysis of single plate friction clutch written by mr. Cad design software 109 career in mechanical 49 exam gate,ies 50 fabrication guide 86 hydraulic and pneumatic system 54 industrial engineering 101 interview guide 23 machine design 101 machine shop 96 manufacturing technology 142 material science 41 mechanical projects report 652 mechanical seminar 84 mechatronics. Project report on design and analysis of electromagnetic. The obtained results of this model is analysed and compared with the proposed design to access the various stresses acting on the new design. Design and analysis of single plate clutch free download as word doc. Structural and thermal analysis of single plate clutch.

Pdf this paper presents the stresses and deformations of the assembly of the automotive single plate clutch depending on the applied. Once the response surface optimization is completed, a manual refinement of the. Conventional transmission system using single plate clutch has to perform 15 operations to shift from low speed to high speed, out of the 10 operations are clutch operations. The friction plate is mounted on a hub which is splined from inside and thus free to slide over the gear box shaft. This project also suggests three design modifications to the company to improve the lifetime of the clutch plate. The computeraided design cad files and all associated content posted to this website are created, uploaded, managed and owned by third party users. Shigleys mechanical engineering design squarejaw clutch fig. Design and analysis of clutch plate for automatic single plate clutch ijsrdvol. A forked lever is used to disengagement of the clutch. The pressure plate is fixed on the flywheel through the pressure plate is fixed on the. In single plate clutch, a friction plate is held between flywheel and pressure plate. Design and analysis of scissor jack full report download.

Design modification and failure analysis of damper spring of 310 d. This project finds the maximum stress in failure region during operation. The main function of the clutch is to initiate the motion or increase the velocity of the vehicle by transferring kinetic energy from the. The pseudorigidbody model prbm, rigidbody replacement synthesis, forcedeflection analysis, compli. Mechanical design analysis of single plate friction clutch.

Especially, the precise prediction technique of maximum structural stress should be requested in design of mechanical clutches for their durability and compactness. Abstract a clutch plate is a significant component used in all motor vehicles nowadays, which is used to transmit power. Hence making clutch operations automatic will reduce human effort. Pressure plate of a single plate clutch was modeled and ansys software was used for structural and thermal analysis. With the analysis results, we check whether the design is safe or not, comparing the result with theoretical calculation and theoretical results. The travel losses on the pedal x axis present for the defined release force. This paper gives the general introduction to the arrangement, design and some basic concept of multi plate wet type clutch. The parts of a single plate clutch can be seen below. The clutch has the same overall dimensions of the metric bearing. Design and analysis of friction clutch plate using ansys. The flywheel is mounted on the crankshaft, and rotates with it.